We Use CookiesWe use cookies to enhance the security, performance, functionality and for analytical and promotional activities. By continuing to browse this site you are agreeing to our privacy policy
Hero

Top-10 Aluminum Welders
Loved in the USA

Handpicked for quality & trusted by thousands of customers

Sponsored

ARCCAPTAIN
ARCCAPTAIN

ARCCAPTAIN MIG Welder, 200Amp 6 in 1 Gas MIG/Gasless Flux Core MIG/Stick/Lift TIG/Spot welding/Spool Gun 110V/220V Aluminum Multi Process Welding Machine with LED Digital Display, Burn Back Adjustment

#1
Top Rated in the USA
ARCCAPTAIN
ARCCAPTAIN

ARCCAPTAIN 250A MIG Welder, 110V 220V Gas MIG Gasless MIG Stick Lift TIG Spool Gun Spot 6 in 1 Welding Machine Aluminum Welding Machine Professional Welder Machine with Large LED Display

15%OFF

Fast Delivery
10.0
981 reviews

Item still has Pre-Tariff price

View Deal
1 298 bought in past month

Sponsored

ARCCAPTAIN
ARCCAPTAIN

ARCCAPTAIN MIG Welder, 200Amp 6 in 1 Gas MIG/Gasless Flux Core MIG/Stick/Lift TIG/Spot welding/Spool Gun 110V/220V Aluminum Multi Process Welding Machine with LED Digital Display, Burn Back Adjustment

#2
YESWELDER
YESWELDER

YESWELDER MIG-250PRO Aluminum MIG Welder, 250A 110V 220V Advanced Digital Display, MIG Pulsed MIG Flux Core Spool Gun MIG Lift TIG Stick 6-In-1 Multiprocess Welding Machine, Spool Gun Compatible

11%OFF

Fast Delivery
9.7
2 107 reviews

Item still has Pre-Tariff price

View Deal
1 196 bought in past month
Last Purchases
Ol***ia
Boston, MA
4d ago
Ale***der
Houston, TX
2d ago
Ol***ia
Miami, FL
1d ago
#3
Miller 907
Miller

Born in the USA

Miller 907757 Multimatic 220 AC DC Multiprocess Welder - Versatile Multi-Process MIG, Flux-Cored & TIG Welder Machine - Portable Welding Machine with MIG Gun, TIG Torch & Multi-Voltage Plug 120V&240V

Fast Delivery
9.1
44 reviews

Solid Value from a Trusted Brand

View Deal
1 094 bought in past month
Excellent value for the quality you get.
LilyDallas, TX
#4
Lincoln El
Lincoln Electric

Born in the USA

Lincoln Electric Power MIG 211i MIG Welder – Dual-Voltage 120 230 V, 20-211 A Output, Flux-Cored Ready, Portable 41 lb Machine, Model K6080-1

Fast Delivery
8.2
88 reviews

Solid Value from a Trusted Brand

View Deal
992 bought in past month
Curated products trusted bytrust us brands
#5
Millermati
Miller

Born in the USA

Millermatic 211 PRO MIG Welder Machine - Dual-Voltage Portable Flux Core Welder with Auto-Set & Spool Gun Detection - Aluminum, Mild & Stainless Steel Welding Machine - Wire Feed Gas Welder

Fast Delivery
8.2
3 reviews

Solid Value from a Trusted Brand

View Deal
890 bought in past month
#6
Miller Mil
Miller

Born in the USA

Miller Millermatic 252 Electric MIG Welder, Wheeled, 208 230VAC (907321)

Fast Delivery
7.6
6 reviews

Solid Value from a Trusted Brand

View Deal
788 bought in past month
#7
Weldpro 20
W Weldpro

Weldpro 200A MIG Welder, 110V 220V Flux Core MIG Welder MMA TIG Stick 5 in 1 Welding Machine with Spot Timer, IGBT Inverter Portable Gasless Welder Equipment, Aluminum Spool Gun Compatible

33%OFF

Fast Delivery
7.6
946 reviews

Item still has Pre-Tariff price

View Deal
686 bought in past month
#8
YESWELDER
YESWELDER

YESWELDER MIG-205DS PRO MIG Welder, 200Amp 110 220V Dual Voltage MIG Welding Machine, 5 in 1 Gas MIG Flux Core MIG Spool Gun MIG Lift TIG Stick Multiprocess Aluminum MIG Welder, Spool Gun Compatible

29%OFF

Fast Delivery
7.6
2 107 reviews

Item still has Pre-Tariff price

View Deal
584 bought in past month
#9
ARCCAPTAIN
ARCCAPTAIN

ARCCAPTAIN TIG Welder AC DC 200Amp with Pulse, Aluminum TIG Welder 110V 220V TIG Welder with Square Triangular Wave Stick MMA Spot 7 in 1 MultiProcess Welding Machine

23%OFF

Fast Delivery
7.3
458 reviews

Item still has Pre-Tariff price

View Deal
482 bought in past month
#10
YESWELDER
YESWELDER

YESWELDER 200A AC DC Aluminum Tig Welder with Pulse Large LED Display, Digital Inverter STICK TIG 110 220V Dual Voltage TIG Welding Machine TIG-200P ACDC

14%OFF

Fast Delivery
7.0
1 445 reviews

Item still has Pre-Tariff price

View Deal
380 bought in past month

More great picks just for you

Everlast P
Everlast Welders Canada

Everlast PowerTIG 255EXT Digital AC DC TIG Stick Pulse Inverter Welder 110v 220v Dual Voltage

Fast Delivery
54
verified reviews

Solid Value from a Trusted Brand

View Deal
278 bought in past month
ESAB® Rene
ESAB

ESAB® Renegade VOLT™ ES 200i Battery-Powered Stick and TIG Welder

Fast Delivery
5
verified reviews

Solid Value from a Trusted Brand

View Deal
176 bought in past month
Lincoln El
Lincoln Electric

Born in the USA

Lincoln Electric 90i MIG and Flux Core Wire Feed Weld-PAK Welder, 120V Welding Machine, Portable w Shoulder Strap, Protective Metal Case, Best for Small Jobs, K5256-1

6%OFF

Fast Delivery
758
verified reviews

Item still has Pre-Tariff price

View Deal
74 bought in past month
Explore other best-rated products in this category
Miller 907
Miller

Born in the USA

Miller 907693 Multimatic 215 Multiprocess Welder - Versatile Multi-Process MIG, Flux-Cored & TIG Welder Machine - Portable Welding Machine with Wire Feeder, MIG Gun & Multi-Voltage Plug for 120V&240V

Fast Delivery
40
verified reviews

Solid Value from a Trusted Brand

View Deal
TOOLIOM MI
TOOLIOM

TOOLIOM MIG TIG CUT Stick Welder 5 in 1 Multiprocess Welding Machine 110 220V Dual Voltage Aluminum Welding Machine Spool Gun Compatible

5%OFF

Fast Delivery
3 023
verified reviews

Item still has Pre-Tariff price

View Deal

Our Top Picks

#1

Winner

ARCCAPTAIN 250A MIG Welder, 110V 220V Gas MIG/Gasless MIG/Stick/Lift TIG/Spool Gun/Spot 6 in 1 Welding Machine Aluminum Welding Machine Professional Welder Machine with Large LED Display

Rating
10.0
Chosen by1,298
Portability
Power Supply
Additional Features

Most important from
981 reviews

Portability
Lightweight and portable design allows for flexibility in various work environments, easily switching between 110V and 220V power supplies.
Power Supply
Lightweight and portable design allows for flexibility in various work environments, easily switching between 110V and 220V power supplies.
Additional Features
Impressive versatility and power make this an excellent upgrade from older models, offering advanced features typically found in more expensive units.

The ARCCAPTAIN 250A MIG Welder is a versatile aluminum welding machine designed to handle a variety of welding tasks. It offers six different welding modes, including Gas MIG, Flux Core MIG, Lift TIG, MMA, Spot, and Spool Gun. This makes it a great choice for those who require flexibility in their welding projects, whether working with mild steel, carbon steel, stainless steel, or aluminum. However, it is important to note that the Lift TIG torch and Spool Gun are sold separately, which could be a consideration for those on a budget.

The welder operates on both 110V and 220V power supplies, making it adaptable to different work environments. It features a digital MCU for improved stability and performance, along with a large LED display for easy settings adjustments. The intelligent fan system helps in dissipating heat, potentially prolonging the machine's lifespan. At 10 pounds, it is relatively portable, but bear in mind it may still require a dedicated workspace for optimal use. Safety features are well-covered with protections against over-current, over-voltage, and over-heating.

A standout feature is the synergic control, which automatically adjusts settings based on the welding wire and gas material, making it user-friendly, even for beginners. For professionals, the manual MIG mode allows for custom settings. The welder comes with a comprehensive set of accessories, so you can start welding right out of the box. Despite its many strengths, the additional cost for extra components like the Lift TIG torch and Spool Gun might be a drawback for some. This welding machine is best suited for both beginners and professionals looking for a reliable, versatile, and efficient welding solution.

Rating
10.0
Chosen by1,298
Portability
Power Supply
Additional Features

Most important from
981 reviews

Portability
Lightweight and portable design allows for flexibility in various work environments, easily switching between 110V and 220V power supplies.
Power Supply
Lightweight and portable design allows for flexibility in various work environments, easily switching between 110V and 220V power supplies.
Additional Features
Impressive versatility and power make this an excellent upgrade from older models, offering advanced features typically found in more expensive units.
#2

YESWELDER MIG-250PRO Aluminum MIG Welder, 250A 110V/220V Advanced Digital Display, MIG/Pulsed MIG/Flux Core/Spool Gun MIG/Lift TIG/Stick 6-In-1 Multiprocess Welding Machine, Spool Gun Compatible

Rating
9.7
Type of Welder
Portability
Additional Features

Most important from
2107 reviews

Type of Welder
Versatility shines with this welder, offering MIG, Pulsed MIG, Flux Core, Spool Gun MIG, Lift TIG, and Stick welding options, making it suitable for various projects.
Portability
Despite its compact size, this welder delivers strong performance, especially appreciated in DIY and small-scale projects.
Additional Features
The YESWELDER MIG-250 PRO is a powerhouse, outperforming older models and making even tough jobs like welding a 3/16 plate seem effortless.

The YESWELDER MIG-250 PRO Aluminum Welder is an impressive 6-in-1 machine that offers a range of welding functions such as MIG, Pulsed MIG, Flux Core, Spool Gun MIG, Lift TIG, and Stick welding. This versatility makes it suitable for various applications from automotive repairs to DIY projects. One of its standout features is the advanced digital display, which simplifies monitoring and operation, making it user-friendly even for beginners.

The synergic MIG feature further aids novices by adjusting wire feed speed to match the optimal voltage automatically, though manual settings are available for more experienced users seeking precision. The welder is powered by IGBT inverter technology, ensuring a strong 250Amp output and reliable performance under demanding conditions. Safety features like automatic protection against over-current, over-voltage, and over-heating add to its appeal by ensuring longer device lifespan and energy efficiency.

On the downside, the unit requires additional purchases for the TIG torch and spool gun, which could be an inconvenience. Additionally, weighing in at 32.6 pounds, it is moderately portable but might be cumbersome for some users to move frequently. Nevertheless, this welder is well-regarded for its performance, especially for those needing a versatile, reliable, and user-friendly welding machine.

Rating
9.7
Type of Welder
Portability
Additional Features

Most important from
2107 reviews

Type of Welder
Versatility shines with this welder, offering MIG, Pulsed MIG, Flux Core, Spool Gun MIG, Lift TIG, and Stick welding options, making it suitable for various projects.
Portability
Despite its compact size, this welder delivers strong performance, especially appreciated in DIY and small-scale projects.
Additional Features
The YESWELDER MIG-250 PRO is a powerhouse, outperforming older models and making even tough jobs like welding a 3/16 plate seem effortless.
#3

Miller 907757 Multimatic 220 AC/DC Multiprocess Welder - Versatile Multi-Process MIG, Flux-Cored & TIG Welder Machine - Portable Welding Machine with MIG Gun, TIG Torch & Multi-Voltage Plug 120V&240V

Rating
9.1
Power Supply

Most important from
44 reviews

Power Supply
The welder is incredibly powerful and easy to understand, with strong performance on 220V.

The Miller 907757 Multimatic 220 AC/DC Multiprocess Welder offers a versatile welding solution, allowing you to tackle various welding processes including MIG, flux-cored, Stick, and TIG with one machine. This all-in-one capability makes it an excellent choice for users who need flexibility in their welding projects. The intuitive QuickTech feature simplifies the welding setup by automatically determining the correct polarity and process, and recalling your last settings, which saves time and reduces manual adjustments.

Additionally, the Auto-Set Elite and Pro-Set features help you achieve precision in your welds by eliminating guesswork and streamlining the setup process, ensuring consistent and high-quality results. The welder is also portable, weighing in at 56 lbs, and offers flexible power options with a multi-voltage plug that supports both 120V and 240V power sources, as well as generators with 10,000-watt output or higher. This makes it convenient to use in various work environments.

The package includes essential accessories like a MIG gun, TIG torch, flux-cored wire drive roll, and heavy-duty foot control, providing everything you need to get started right away. Potential drawbacks include the weight, which might still be considered heavy for some users needing extreme portability, and the fact that it is corded electric, limiting its use in places without an electric power source. This welder is an excellent choice for both residential and more extensive project use, offering flexibility, ease of use, and a comprehensive accessory kit.

Rating
9.1
Power Supply

Most important from
44 reviews

Power Supply
The welder is incredibly powerful and easy to understand, with strong performance on 220V.

Buying Guide for the Best Aluminum Welders

Choosing the right aluminum welder can be a daunting task, especially if you're new to welding or have specific needs. Aluminum welding requires specialized equipment due to the metal's unique properties, such as its high thermal conductivity and low melting point. To make an informed decision, it's important to understand the key specifications and how they align with your welding requirements. Here are the main factors to consider when selecting an aluminum welder.
Type of WelderThe type of welder is crucial because different welding processes are better suited for different tasks. The most common types for aluminum welding are TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas) welders. TIG welders offer precise control and are ideal for thinner materials and detailed work, while MIG welders are faster and better for thicker materials and larger projects. Choose a TIG welder if you need precision and are working on smaller or more intricate projects. Opt for a MIG welder if you need to cover larger areas quickly or are working with thicker aluminum.
Amperage RangeAmperage range refers to the electrical current the welder can produce, which affects its ability to weld different thicknesses of aluminum. A higher amperage range allows you to weld thicker materials. For light-duty work, an amperage range of 30-200 amps is usually sufficient. For medium-duty tasks, look for a range of 40-250 amps. For heavy-duty welding, you may need a welder with an amperage range of 50-300 amps or more. Consider the thickness of the aluminum you'll be working with most often to determine the appropriate amperage range for your needs.
Duty CycleThe duty cycle indicates how long a welder can operate continuously before needing to cool down. It is usually expressed as a percentage of a 10-minute period. For example, a 60% duty cycle at 150 amps means the welder can run for 6 minutes at 150 amps before requiring a 4-minute rest. A higher duty cycle is important for longer welding sessions and professional use. For occasional or hobbyist use, a lower duty cycle (20-40%) may be sufficient. For more frequent or industrial use, look for a welder with a higher duty cycle (50-100%).
PortabilityPortability refers to how easy it is to move the welder around. This is important if you need to transport the welder to different job sites or move it around your workshop. Portable welders are typically lighter and may come with handles or wheels. If you need to move your welder frequently, look for a model that is lightweight and has convenient carrying features. If the welder will remain stationary, portability may be less of a concern, and you can focus more on other specifications.
Power SupplyThe power supply of a welder can be either AC (alternating current), DC (direct current), or both. Aluminum welding often requires AC power because it helps to clean the oxide layer on the aluminum surface, leading to better weld quality. Some welders offer both AC and DC options, providing more versatility for different types of welding tasks. If you primarily plan to weld aluminum, ensure the welder has an AC power option. If you need to weld other metals as well, a welder with both AC and DC capabilities might be more suitable.
Additional FeaturesAdditional features can enhance the welding experience and provide more control over the welding process. Features like pulse welding, adjustable frequency, and pre/post-flow control can be particularly useful for aluminum welding. Pulse welding helps to control heat input and reduce warping, adjustable frequency allows for better arc stability, and pre/post-flow control helps to protect the weld area from contamination. Consider which additional features are important for your specific welding needs and look for a welder that offers those options.

FAQ